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Rubber Gasket
BRAKING SYSTEM

Rubber Gasket

A rubber gasket is an elastomeric sealing element installed between two stationary mating surfaces, establishing a sealing interface through compressive deformation. The sealing mechanism relies on the elastic recovery of rubber material under compressive load, filling microscopic irregularities between mating surfaces to form a physical barrier that prevents liquid or gas leakage. The core performance metric is Compression Set (ASTM D395) — the lower this value, the better the gasket maintains sealing contact pressure throughout its service life.

    Product Features

    1. NBR Gaskets
    Acrylonitrile-butadiene rubber gaskets offer excellent resistance to petroleum-based oils, fuels, and hydraulic fluids. Service temperature range from -20°C to +121°C, with hardness from Shore A 40 to 90. Suitable for automotive engines, fuel systems, and hydraulic equipment where oil resistance is the primary requirement.

    2. FKM Gaskets
    Fluorocarbon rubber gaskets deliver superior resistance to high temperatures (up to +200°C, special grades up to +250°C), strong oxidizers, acids, and aggressive chemicals. Low compression set characteristics ensure reliable sealing under extreme conditions. Ideal for petrochemical processing, aerospace, and high-temperature industrial applications.

    3. EPDM Gaskets
    Ethylene-propylene-diene rubber gaskets feature outstanding weather, ozone, UV, and steam resistance. Service temperature from -57°C to +176°C. Non-polar nature provides excellent resistance to polar fluids including water, steam, and brake fluids. Widely used in HVAC systems, water treatment, outdoor enclosures, and steam applications.

    4. VMQ Gaskets
    Silicone rubber gaskets maintain flexibility across an exceptional temperature range from -100°C to +300°C, with excellent ozone and weather resistance. Inert, odorless, and non-toxic, with FDA and USP Class VI compliant grades available. Suitable for food processing, pharmaceutical, medical device, and electronics industry applications.

    5. CR Gaskets
    Chloroprene rubber gaskets provide a balanced combination of oil resistance, weather resistance, and aging resistance. Good resistance to refrigerants and ammonia makes them suitable for refrigeration systems. Service temperature range from -20°C to +121°C.

    6. Specialty Gaskets
    Custom solutions tailored for demanding operating conditions, including high-temperature grades exceeding +300°C, low-temperature grades down to -150°C, and chemically resistant grades for aggressive media. Custom formulations available for specific fluid compatibility, FDA/USP compliance, or extreme environmental requirements. OEM custom designs accepted based on technical drawings or application specifications.

    Product Specifications

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    Application

    ● Automotive Industry
    Engine oil pan gaskets, valve cover gaskets, cooling system flange seals, transmission seals.

    ● Hydraulics & Pneumatics
    Hydraulic pump and valve flange seals, pneumatic cylinder end cap seals, accumulator seals.

    ● Petrochemical & Refining
    Pipe flange gaskets, reactor vessel seals, heat exchanger flange seals, valve bonnet gaskets.

    ● Food & Pharmaceutical
    Food processing equipment seals, dairy filling machine seals, pharmaceutical mixing vessel seals, medical device seals – requiring FDA or USP Class VI compliance.

    ● HVAC & Water Treatment
    Pump flange seals, steam system flange gaskets, outdoor enclosure weather seals, cooling tower seals

    ● Semiconductor & Electronics
    Cleanroom equipment seals, cabinet environmental seals, semiconductor manufacturing equipment seals.

    Advantages

    1. Broad Material Selection
    Covering NBR, FKM, EPDM, VMQ, CR, HNBR, and custom compounds, enabling one-stop matching of the optimal elastomer to any temperature, pressure, and chemical environment.

    2. Reliable Long-Term Sealing
    Excellent elastic recovery compensates for flange surface irregularities and thermal cycling. Low compression set values (ASTM D395, dependent on elastomer type and test temperature; NBR/EPDM typical ≤25% at 70°C, FKM/VMQ high-performance grades achieve ≤15%) ensure maintained sealing contact stress over extended service life.

    3. Custom Manufacturing Capability
    Die-cutting and water-jet cutting support any 2D geometry with tight tolerances (±0.005"). Flexible minimum order quantities. No tooling costs for cut gaskets.

    4. Wide Temperature & Media Compatibility
    Service temperature from -100°C to +300°C. Compounds available for resistance to oils, fuels, acids, alkalis, solvents, steam, water, refrigerants, and aggressive chemicals.

    5. Regulatory Compliance
    Specific material systems and formulations are available with FDA 21 CFR 177.2600 (food contact), USP Class VI (biocompatibility), NSF 61 (drinking water), and WRAS approvals. Please consult our engineering team for material selection guidance.

    Manufacturing Standards

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    FAQ

    • 1. How do I select the right rubber gasket material for my application?

    • 2. What does "compression set" mean and why is it important for gasket performance?

    • 3. Can rubber gaskets be reused?

    • 4. What causes rubber gaskets to fail prematurely?

      Common failure modes include over-compression (exceeding 50% deflection can cause permanent deformation and loss of recovery), chemical incompatibility (causing swelling, degradation, or hardening), thermal degradation (exceeding the material's maximum service temperature), and improper installation (misalignment or uneven bolt torque). Over-tightening fasteners is a frequent cause of failure, as it can subject the gasket to excessive surface pressure, leading to tearing or compression set. Proper torque management and adherence to the gasket's specified pressure and temperature limits are essential for long service life.

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